THG LABS product development and R&D teams collaborating with beauty brand partners during cosmetic product innovation and formulation planning.

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How Brands and Manufacturers Co-Create: Making the Most of Your CMO's R&D Capability

An exploration of how beauty brands and manufacturers can work together more collaboratively to create stronger, more differentiated products. This article looks at the value of involving your manufacturing partner earlier in the development process, combining consumer insight with formulation expertise, and integrating R&D, regulatory, packaging and testing capabilities to unlock smarter, faster and more commercially effective innovation.

May 20, 2026

6 mins read

Lisa Tucker , Product Development Director, THG LABS

The most productive relationships between beauty brands and their contract manufacturing partners are genuine creative collaborations, where brand vision and manufacturing science meet early, iterate together, and produce outcomes neither party could have reached alone.

Yet many brands leave significant value on the table by treating their manufacturer primarily as a production resource. They arrive with a finalised brief ready for execution and engage with their manufacturer's R&D capability only when problems arise. In a category where speed to market and formulation differentiation are increasingly the primary battlegrounds, there’s an opportunity for a far more competitive approach.

This article with insights from our Product Development Director, Lisa Tucker, explores how brands can unlock the full co-creative potential of a strong manufacturing partnership and what to look for in a manufacturer to make that possible.

Start the Conversation Earlier Than You Think You Should

The most common mistake brands make is engaging their manufacturer too late in the development process. By the time a detailed brief reaches a manufacturer's R&D team, key decisions have often already been made: the hero ingredient, the format, the texture, sometimes even the packaging. The manufacturer is then left to execute within constraints that may not reflect manufacturing reality, regulatory requirements, or the most current formulation science.

The beauty brands that get the most from their relationships bring their manufacturers in at the inspiration stage. Share the trend insight, the consumer need, the brand positioning you're trying to occupy. Let your Innovation and R&D partner respond with what is technically possible, what is commercially viable, and where the most interesting creative territory lies. That conversation, held early, shapes better products.

The best manufacturers will be comfortable engaging at this level rather than simply responding to specifications. If your manufacturer struggles to engage meaningfully with genuine scientific and commercial perspectives until they have a finalised brief, that's worth noting.

Understand What Your Manufacturer’s R&D Team Actually Does

R&D capability varies significantly across manufacturers. Some teams are primarily focused on formula adaptation, taking existing base formulations and modifying them for specific briefs. Others are doing genuine primary research: evaluating novel ingredient technologies, working with new delivery systems, building original formulation platforms that create real differentiation.

Understanding which kind of R&D team you're working with matters enormously for how you structure the creative relationship. A team doing primary research can help you identify white space in the market, evaluate emerging ingredients before they reach mainstream use, and develop formulations that genuinely cannot be easily replicated. A team focused on adaptation will execute your brief competently but won't be a source of competitive differentiation.

The best R&D teams combine both capabilities. They will have the scientific rigour and original thinking to work at the frontier of formulation, and the practical manufacturing expertise to translate that thinking into scalable, commercially viable products.

 

consumer-led cosmetic innovation and collaborative beauty product development supported by THG LABS

Share Your Consumer Intelligence

One of the most valuable things a brand can bring to a co-creation relationship is consumer intelligence. Your R&D team knows formulation science. They may not know why a particular texture resonates with your specific consumer base, what sensory language your audience uses to describe their ideal product, or what unmet needs your customer insight has identified.

When brands share this intelligence openly (eg. consumer research, social listening, sales data) it gives formulators a much richer brief to work with. The best CMO partners will actively seek this kind of insight and will know how to translate it into formulation decisions. Look for manufacturers who ask intelligent questions about your consumer as well as your technical requirements.

Involve Your CMO in Claims Strategy from the Start

Claims substantiation is where commercial ambition and regulatory reality collide, and it's a collision that’s far less painful when the right people are in the room at the beginning. Many brands develop their claims positioning in isolation working with marketing and creative teams and then ask their CMO to manufacture a product that will support those claims. The problem is that claims require evidence, and evidence has to be designed into the development process rather than bolted on.

A sophisticated full-service manufacturer will have in-house regulatory and claims expertise that will be involved in the formulation conversation right at the concept stage. They can advise on which active concentrations are required to substantiate specific efficacy claims, what testing protocols are necessary, how claims language needs to be framed for different markets, and where the boundaries of permissible claims lie in each regulatory jurisdiction.

This is particularly important for brands operating in or moving into the dermocosmetic space, where the distinction between cosmetic claims and medical claims is closely scrutinised. Getting this right requires regulatory expertise integrated with formulation capability which is exactly the kind of integration that a genuine full-service manufacturer provides.

Cosmetic serum packaging used to represent stability testing, formulation compatibility and integrated beauty product development at THG LABS.

Use Stability and Testing as a Creative Feedback Loop

Stability testing is often thought of as a validation step; something you do at the end of development to confirm a formula is fit for purpose. In a co-creative model, it functions more usefully as a feedback mechanism that runs throughout development, informing formulation decisions rather than simply ratifying them.

When your CMO's stability programme is integrated with the formulation process, you gain early signals about how formulations are performing under stress conditions. That information can guide ingredient selection, preservation strategy, packaging choice, and manufacturing parameters and in real time, rather than after a formula has been fully developed. The result is a more efficient development process and a more robust final product.

Think of Packaging as a Formulation Question

One of the most productive ways to expand the co-creative relationship is to treat packaging development as part of the formulation conversation. Formulation and packaging interact in ways that are not always obvious until they cause problems: pH sensitivity and metal packaging, oxygen-sensitive actives and inadequate barrier properties, viscosity characteristics and pump mechanism compatibility.

A full-service cosmetics manufacturer with genuinely integrated packaging and formulation capability can manage these interactions proactively. When the same team is thinking about both dimensions from the start, you avoid the expensive late-stage discovery that your ideal packaging is incompatible with your formula or that your formula needs to be reformulated to work in your chosen pack format.

Invest in the Relationship

The most valuable manufacturing partnerships are long-term ones. A manufacturer who has worked with your brand across multiple launches has deep context: they understand your quality standards, your consumer profile, your brand architecture, and your commercial rhythms. That context makes every subsequent project faster and more efficient.

Building that kind of relationship requires investment from both sides. Brands should invest in regular strategic conversations with their manufacturer beyond project updates. Manufacturers who are doing their job well will be bringing meaningful insight and intelligence to those conversations be it category evolution and emerging ingredient trends, or regulatory landscape changes and innovation opportunities.

What to Look for in a Co-Creative Partner

Not every manufacturer is equipped for genuine co-creation. The indicators worth looking for are an R&D team that can engage strategically as well as technically; regulatory expertise that is integrated with formulation capability; packaging and artwork teams that work in genuine collaboration with scientific staff; and a client management approach that facilitates substantive dialogue rather than pure project administration.

The co-creative model demands more from both parties. It requires brands to share information and engage early. It requires manufacturers to contribute genuine insight and intellectual leadership. When both sides contribute with their strengths, the result is products that are genuinely differentiated and a manufacturing relationship that is genuinely hard to replicate.